Three EIC-backed projects tackling industrial waste and material substitution for a greener economy

Brussels, March 30th 2025
Summary
  • Three European Innovation Council funded projects propose novel solutions for glass, industrial wastewater and surfactants to reduce waste and material imports.
  • EVERGLASS is developing a laser-based route to recycle all types of glass and uses advanced MESHFREE simulations to speed prototype development.
  • STOP WASTIN' ME from Circular Materials deploys a supercritical water precipitation process to recover critical metals from previously untreatable industrial wastewaters and is scaling from a 3,000 tonne plant towards 20,000 tonnes per year.
  • PureSurf, an EIC Transition project from the University of Graz, aims to commercialize bio-based surfactants from renewable waste streams and has secured awards and patents while planning a spin-off.
  • All three projects illustrate the EIC strategy to back high‑risk, high‑impact innovations but face common scale up, verification and market adoption hurdles.

EIC beneficiaries on International Day of Zero Waste

On the International Day of Zero Waste 2025 three European Innovation Council financed projects were highlighted for their potential to reduce industrial waste and substitute fossil dependent products. The projects are EVERGLASS, an EIC Pathfinder coordinated by the University of Vigo that is developing laser-based integral glass recycling; STOP WASTIN' ME from Italian start-up Circular Materials funded by the EIC Accelerator that seeks to extract critical metals from industrial wastewaters; and PureSurf, an EIC Transition project coordinated by the University of Graz that aims to produce high performance bio-based surfactants from renewable waste streams. Each project is at a different technology readiness level and faces distinct technical and commercial challenges despite positive early achievements and external recognitions.

Why these technologies matter to EU policy and industry

The projects connect to two pressing EU priorities. First, reducing industrial waste and improving circularity responds to climate, biodiversity and pollution goals under the European Green Deal and the UN International Day of Zero Waste. Second, recovering critical raw materials is a strategic objective embedded in the European Critical Raw Materials Act adopted in 2024 which aims to reduce import dependency and increase recycling. The European Innovation Council provides risk capital for early and mid stage innovations that could address these systemic problems. However public visibility and awards do not equate to proof of commercial readiness. Independent life cycle analysis, regulatory approvals and credible scale up plans remain decisive for impact.

Project snapshots and technical approaches

EVERGLASS — laser morphing to recycle all glass types

EVERGLASS is a three year project funded under EIC Pathfinder and coordinated by the University of Vigo. The project targets the persistent limitation in glass recycling where many glass types used in electronics, smartphones, and specialised containers are excluded from conventional cullet recycling streams. Rather than melting mixed glass in large, energy intensive furnaces, EVERGLASS proposes using laser-based processing to ''morph'' glass waste into new, tailored products without the same constraints of molds or furnaces. The team says the approach could enable integral recycling of diverse glass fractions and localise production, but practical efficiency, energy demand and capital costs for industrial throughput remain to be demonstrated.

Laser morphing explanation:Laser morphing uses directed laser energy to heat and reshape glass at small scale. Controlled laser parameters change surface tension and viscosity of glass locally so that material can be reformed or bonded without full re-melting. The method may reduce some energy consumption compared with large furnaces, particularly for small batch or custom products, but will still require careful evaluation of total energy per kilogram recycled and of throughput limitations for high volume glass streams.

A notable technical enabler for EVERGLASS is the MESHFREE simulation tool developed by Fraunhofer ITWM which received the Joseph von Fraunhofer Prize in 2024. MESHFREE is used to model complex, highly dynamic processes that are difficult to capture with conventional meshes and finite element methods. By simulating the laser transformation in silico, EVERGLASS can reduce costly physical prototyping and iterate more rapidly on parameters and geometry.

MESHFREE and GFDM in plain terms:MESHFREE implements a Generalized Finite Difference Method that operates on a cloud of numerical points instead of a fixed mesh. This makes it flexible for moving or changing geometries like melt pools under a laser. Traditional finite element simulations must build and rebuild meshes which is time consuming for highly dynamic problems. MESHFREE allows faster iterations and can be essential for designing laser processes where shape and flow change rapidly.

STOP WASTIN' ME by Circular Materials — reclaiming critical metals from wastewater

Circular Materials, an Italian start-up, received EIC Accelerator support for STOP WASTIN' ME. The company has developed a proprietary process they call SWaP, shorthand for Supercritical Water Precipitation. They claim this process can treat wastewaters that conventional physical chemical plants cannot and recover critical raw materials such as lithium, cobalt and nickel with high efficiency. Circular Materials reports a first operational plant in Padua treating roughly 3,000 tonnes of wastewater a year and is planning facilities capable of up to 20,000 tonnes per year. The company has also been named first on WIRED Italia's 2025 list of Italian startups to watch and was selected as a Strategic Project under the EU Critical Raw Materials Act, an important recognition from Brussels but not a technical validation.

Supercritical water precipitation (SWaP):Supercritical water precipitation uses water at temperatures and pressures above its critical point where it behaves with unique solvating and transport properties. In those conditions organics and inorganics change solubility and reaction kinetics, which can be harnessed to precipitate target metals selectively. The approach can be powerful, but it requires pressurised reactors, reliable corrosion management and energy inputs to reach supercritical conditions. Claims of more than 99 percent recovery or negative carbon footprints require independent verification across full life cycle boundaries.

Circular Materials markets additional benefits such as zero discharge and negative carbon footprint for recovered metals. These are attractive selling points for downstream battery and electronics manufacturers aiming to reduce scope 3 emissions. Yet such environmental claims must be backed by third party life cycle assessments and traceability systems to be credible in procurement and investor due diligence.

PureSurf — bio-based surfactants from renewable waste

PureSurf is an EIC Transition project coordinated by the University of Graz. The team is developing surfactants from underutilised renewable waste streams to replace fossil-based surfactants that dominate detergents, cosmetics and industrial formulations. The project builds on results from an earlier ERC Proof of Concept project called PURE that produced novel green surfactants and led to two patent applications. PureSurf aims to develop green manufacturing routes, validate prototypes and move towards a spin-off company to commercialize the technology.

Why surfactants matter:Surfactants reduce surface tension and are crucial ingredients in detergents, cosmetics, paints, agrochemicals and more. Globally most surfactants are derived from petrochemicals. Shifting to bio-based surfactants can reduce fossil fuel use and associated emissions but often faces issues of feedstock variability, cost competitiveness, regulatory approvals for new ingredients, and ensuring the bio-based alternative meets required performance and biodegradability standards.

PureSurf has received recognition beyond EIC funding. Project lead Katalin Barta was named among top 100 female innovators in the German speaking region by SHEconomy and the project won the Phönix prize in the prototype category, an award backed by Austrian federal ministries. These accolades increase visibility and can help with private spin-off formation, but the commercial route still depends on process scale up, consistent feedstock supply, and customers willing to adopt new formulations.

Comparative overview

ProjectEIC InstrumentCoordinator / LeadTechnical approachReported scale / achievementsKey risks and verification needs
EVERGLASSEIC PathfinderUniversity of Vigo (Spain)Laser morphing to reshape and recycle mixed glass; digital twins via MESHFREE3 year Horizon project; Fraunhofer partner awarded Joseph von Fraunhofer Prize for MESHFREE simulationDemonstrate energy efficiency and throughput at pilot scale; validate mechanical and optical properties of recycled glass; lifecycle analysis
STOP WASTIN' MEEIC AcceleratorCircular Materials (Italy)Supercritical Water Precipitation to recover metals from hard to treat industrial wastewaterOperational plant in Padua treating 3,000 t/year; plan for up to 20,000 t/year; selected as CRMA Strategic Project; WIRED Italia recognitionIndependent verification of recovery rates and carbon footprint; manage reactor safety, corrosion and costs; secure customer contracts
PureSurfEIC TransitionUniversity of Graz (Austria)Green chemistry routes to produce bio-based surfactants from renewable waste streams; two patent applicationsERC PoC predecessor produced novel surfactants; Phönix prize; leadership recognition for project lead; aiming for spin-offScale up reproducible synthesis, secure feedstock stream and regulatory approvals for new ingredients; market acceptance versus incumbent petrochemical surfactants

What remains to be proven

Each project presents potentially important innovations but follows a common path from lab to market where many technologies fail or underdeliver relative to early promises. Key outstanding questions include the net energy and carbon balance at commercial scale, capital and operating costs, supply chain logistics for waste feedstocks, regulatory acceptance for new materials and recovered metals, and the creation of demand from downstream users who must be confident in quality and price. For public funders and corporate partners the relevant metrics are not only technical novelty but demonstrable environmental impact, traceability and economic viability.

The European Innovation Council is positioned to support such higher risk projects with potential systemic impact. Beyond funding, beneficiaries benefit from visibility, networking and business acceleration. The EIC also provides tools to help projects estimate greenhouse gas emissions and mitigation potential although some services change over time. For example the EIC GHG Tool previously available to beneficiaries is no longer in active use and the EIC has signaled it will offer new activities in the future. Projects that aim to make environmental claims should expect to provide independent life cycle assessments and transparent data to back those claims.

Awards, recognitions and policy links

External recognitions mentioned by the projects include the Joseph von Fraunhofer Prize 2024 for Fraunhofer ITWM's MESHFREE simulation tool which supports EVERGLASS, WIRED Italia naming Circular Materials top of its '10 Most Innovative Startups to Watch in 2025', Circular Materials being selected as a Strategic Project under the EU Critical Raw Materials Act, and PureSurf receiving the Phönix prize in Austria and its project lead being listed among top female innovators in the DACH region. These awards increase attention and can unlock partnerships but they do not replace third party verification of environmental and material claims.

Critical Raw Materials Act context:The Critical Raw Materials Act, which entered into force in May 2024, aims to secure European supply chains for strategic materials by boosting mining, processing and recycling within the EU. Projects that recover metals from waste streams align with the Act’s recycling and resilience objectives. Selection as a Strategic Project under CRMA signals policy relevance but not necessarily commercial readiness.

Implications for investors, corporates and policy makers

Investors and corporate procurement teams should treat current claims with cautious interest. Promises of high recovery rates, negative emissions and integral recycling are appealing but depend on transparent lifecycle and techno economic assessments. Corporates with sustainability targets may engage early but will require traceability, certification and consistent supply. Policy makers can support diffusion by funding pilot deployments, adjustment of standards to accommodate novel recycled materials, and public procurement that accepts validated secondary materials. Regulators will need to assess safety and environmental risks particularly where pressurised or chemical processes are used.

Next steps and where to watch

Stakeholders should monitor several near term indicators. For EVERGLASS watch for pilot demonstrations that report energy use per tonne of recycled glass and product quality metrics. For Circular Materials follow the construction and commissioning of larger plants and independent life cycle assessments of recovered metals including Scope 3 impacts. For PureSurf track prototype product performance versus incumbent surfactants, regulatory clearances and commercialization milestones such as a spin-off formation and customer trials. Independent third party evaluations and transparent data releases will be the clearest sign these technologies are moving from promising prototypes to verifiable climate and circularity solutions.

How to learn more

Project pages and Horizon Europe databases contain formal summaries and contact points. EVERGLASS lists University of Vigo contacts and cites grant agreement No 101129967. Circular Materials and PureSurf maintain corporate and academic websites with technical and media updates. For environmental claims review accompanying life cycle assessments or ask for those studies when engaging commercially. The EIC community pages also publish resources, but note that some tools evolve over time such as the EIC GHG Tool which is currently not in active use.